Monday, July 26, 2010

And this is how it ends

I got a call last Monday from the client. He let me go. The project had gotten too expensive. This wasn't really a shock, I'd sensed for some time that he was getting frustrated. It was a decision he took based on the most simple economic model. Other comparable houses on Bethel Island have been losing equity value over the past couple of years due to the effects of the burst housing bubble. Our current estimate of costs, which were driven at least partly because of county requirements (more on that later), had risen past the recent sales prices of these other comparable homes. To put it simply you should never build the most expensive house in the neighborhood. The average home on the levee at Bethel Island that was built high enough to overlook the water currently sells for about $350.000. The client paid about $100,000 for the lot. You'd think that building with containers you could construct a home overlooking the water for $250,000, well, not quite.

The first big hit came when we found out that the soil we wanted to build on was composed of peat moss. The soils engineers' recommendation was that we sink a number of piles at least thirty feet into the ground. He specified 14" square pre-stressed concrete piles. I checked around and the best price I could find was $3300 each. When I asked the structural engineer how many we would need he told me about twenty. When you add the grade beams that had to be formed, rebar added and poured the cost of the foundation could easily have risen to over $80,000. I talked the engineers into letting us use 12 round wood piles instead but the final costs still would have run about $50.000.

The next huge hit was due to the clients need to overlook the water. That is the big draw to living on the river but it came with a cost. In order to build the house high enough to get above the FEMA designated flood zone we had to put the habitable space above the second story. As you can see from the plans we had two habitable floors, a modest 2500 square foot home. However you cannot built a Type 5 residential structure higher than three stories or 40 feet.
The rules for building a Type 5 house are the ones that most people are familiar with, standard wood frame construction. It is also the least expensive form of residential construction. For our structure to qualify for the Type 3 designation we learned that to begin with all exterior walls had to have a two hour fire rating. As the walls of containers are made of non combustible steel you would assume that that wasn't going to be a problem. You'd be wrong. The fire rating of walls has to do with the combustibility of the whole wall system. And as we found out there is no UL rating for steel container wall assemblies. If you've really set your heart on this sort of thing you can hire UL to do this sort of testing but bring your wallet it's expensive. The alternative was to completely frame and sheet the structure with UL fire rated materials. I'm not sure which alternative would have cost more.

Lastly there was a water issue. This, however, didn't have anything to do with actually having water. All the houses on Taylor Road are served by a private water cooperative that run three different wells supplying 65 lbs of water pressure to each home. My initial inquiries about joining the co-op were well received. I was told there wasn't going to be any problems. But then something unexpected came up. Part of the county requirements were that we should have 8000 gallons of reserve fire fighting water on the property. This is not unusual when building in a rural area where there are no municipal water mains with fire hydrants to hook up to. What I didn't know was the communities history with the county's fire department. In order reduce their budget, because California is broke and they have to, they are planning on closing the fire house on Bethel Island. For decades the community had a volunteer fire brigade that was very effective. But a few years ago the county, because they thought it would be better, built their own fire house on Bethel Island and demanded that the volunteer fire brigade disband. This caused a lot of bad feeling in the community which only got worse. The new county fire department quickly got a reputation for letting houses burn to the ground rather than fight the fire. I'm sure they had excellent reasons for just controlling the possible spread to other homes but that didn't make the person whose house caught fire any happier. Really, how may of us have enough insurance to pay for a complete rebuild. To say that the residents I talked to about this were bitter is a vast understatement. When word got out that we were going to comply with the reserve water request all hell broke loose. The current residence which control the water co-op see this as the thin end of the wedge, a prelude to making them all install fire fighting tanks. The result, I gather, was that we would be drilling our own well (200+ feet to get to clean water). Wells aren't cheap and it's hard to get a permit besides. What makes this particularly bizarre is that we were building next to a river.

I'd like to build a house for somebody in the Bay Area. I've got the use of a factory to fabricate in. I've got great guy's that I trust to work with down there. But this is the second time that I've looked at a project there and until the state of California gets it's act together I doubt I'll be interested in investing my time or energy further there.

5 comments:

Victor said...

Sorry to hear that your project ended but I appreciate the write up its a very detailed and interesting post.

George Runkle said...

Sorry to hear that your project ended. Sadly, most of the shipping container building projects I've started on ended in similar ways. The biggest roadblock right now is financing - banks have not been willing to lend on this type of project, so it has to be done with private financing. Also, the architectural designs have been too complex in some cases, and in others the clients had unrealistic ideas of the cost.

Fredrick said...

Chris,
Sorry, this sucks!
I'll e-mail around to see if I can find an UL-rating or similar for the next project. There's a guy in Vancouver and another in London that might have the research proven.
Ciao,
Fredrick

Unknown said...
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Unknown said...

It was heartbreaking to read this. I stumbled upon your blog this morning and went back to the beginning (2008) to read it all. I think I have to stop here because I just get frustrated when you see how the government and its bureaucratic red tape do nothing but bog the people down.

-Sal
Charleston, SC